The Story of Electricity eBook

John Munro
This eBook from the Gutenberg Project consists of approximately 182 pages of information about The Story of Electricity.

The Story of Electricity eBook

John Munro
This eBook from the Gutenberg Project consists of approximately 182 pages of information about The Story of Electricity.
washed out by treatment with suitable slags.  The furnace consists of a crucible in the form of a closed shallow iron tank, thickly lined with dolomite and magnazite brick, with a hearth of crushed dolomite.  The electric current enters the crucible through two massive electrodes of solid carbon, 70 inches in length and 14 inches in diameter, so mounted that they can be moved either vertically or horizontally by the electrician in charge.  These electrodes are water-jacketed to reduce the rate of consumption.  The furnace contains an inlet for an air blast and openings in its covering for charging the material and for the escape of the gases.  The actual process of steel-making consists of charging the crucible with steel scrap, pig iron, iron ore, and lime of the proper quality and in the right proportions, placing this material on the hearth of the furnace.  Combined arc and resistance heating is applied to raise the charge to the melting point.  The current is of 120 volts or the same as that used in an ordinary incandescent lighting circuit, but is alternating and of 4,000 amperes.  This is for a three-ton furnace.  As the material melts the lime and silicates form a slag which fuses rapidly and covers the iron and steel in the crucible, so that the molten bath is protected from the action of the gases which are liberated and the oxygen in the atmosphere.  The next step in the process is to lower the electrodes until they just touch beneath the surface of the molten slag so that subsequent heating is due not to the effect of the arc but to the resistance which the bath offers to the passage of the current.

Air from an air blast is introduced into the crucible to oxidize the impurities of the metal, particularly the sulphur and the phosphorus which are carried into the slag and this is removed by the tilting of the furnace.  Fresh quantities of lime, etc., are added, and the operation is repeated until a comparatively pure metal remains, when an alloy high in carbon is added and whatever other constituents are desired for the finished steel.  The charge is then tipped into the casting ladle and the part of the electric furnace is finished.  For three tons of steel eight to ten hours are required in the Heroult crucible furnace.

Furnaces of an altogether different type are those employing an alternating current, such as the Kjellin and Rochling furnaces, where the metal to be heated really forms the secondary circuit of a large and novel form of transformer which in principle is analogous to the familiar transformer seen to step down the potential of alternating current as for house lighting.  For such a transformer the primary coil is formed of heavy wire and the secondary circuit is the molten metal which is contained in an annular channel.  The current obtained in the metal is of considerable intensity, but at lower potential than that in the primary coil, and roughly is equal to that of the primary multiplied by the number of turns in the coil. 

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The Story of Electricity from Project Gutenberg. Public domain.