washed out by treatment with suitable slags.
The furnace consists of a crucible in the form of
a closed shallow iron tank, thickly lined with dolomite
and magnazite brick, with a hearth of crushed dolomite.
The electric current enters the crucible through two
massive electrodes of solid carbon, 70 inches in length
and 14 inches in diameter, so mounted that they can
be moved either vertically or horizontally by the
electrician in charge. These electrodes are water-jacketed
to reduce the rate of consumption. The furnace
contains an inlet for an air blast and openings in
its covering for charging the material and for the
escape of the gases. The actual process of steel-making
consists of charging the crucible with steel scrap,
pig iron, iron ore, and lime of the proper quality
and in the right proportions, placing this material
on the hearth of the furnace. Combined arc and
resistance heating is applied to raise the charge
to the melting point. The current is of 120 volts
or the same as that used in an ordinary incandescent
lighting circuit, but is alternating and of 4,000
amperes. This is for a three-ton furnace.
As the material melts the lime and silicates form
a slag which fuses rapidly and covers the iron and
steel in the crucible, so that the molten bath is
protected from the action of the gases which are liberated
and the oxygen in the atmosphere. The next step
in the process is to lower the electrodes until they
just touch beneath the surface of the molten slag
so that subsequent heating is due not to the effect
of the arc but to the resistance which the bath offers
to the passage of the current.
Air from an air blast is introduced into the crucible
to oxidize the impurities of the metal, particularly
the sulphur and the phosphorus which are carried into
the slag and this is removed by the tilting of the
furnace. Fresh quantities of lime, etc.,
are added, and the operation is repeated until a comparatively
pure metal remains, when an alloy high in carbon is
added and whatever other constituents are desired
for the finished steel. The charge is then tipped
into the casting ladle and the part of the electric
furnace is finished. For three tons of steel eight
to ten hours are required in the Heroult crucible
furnace.
Furnaces of an altogether different type are those
employing an alternating current, such as the Kjellin
and Rochling furnaces, where the metal to be heated
really forms the secondary circuit of a large and
novel form of transformer which in principle is analogous
to the familiar transformer seen to step down the
potential of alternating current as for house lighting.
For such a transformer the primary coil is formed
of heavy wire and the secondary circuit is the molten
metal which is contained in an annular channel.
The current obtained in the metal is of considerable
intensity, but at lower potential than that in the
primary coil, and roughly is equal to that of the primary
multiplied by the number of turns in the coil.