substratum which gradually comes to light, causing
a greenish shade to at length appear. If we examine
under the microscope a pure unproofed fur fibre, its
characteristic structure is quite visible. Examination
of an unproofed fibre dyed with logwood black shows
again the same characteristic structure with the dye
inside the fibre, colouring it a beautiful bluish-grey
tint, the inner cellular markings being black.
A proofed fur fibre, on the other hand, when examined
under the microscope, is seen to be covered with a
kind of translucent glaze, which completely envelops
it, and prevents the beautiful markings showing the
scaly structure of the fibre from being seen.
Finally, if we examine microscopically a proofed fibre
which has been dyed, or which we have attempted to
dye, with logwood black, we find that the fibre presents
an appearance similar to that of rope which has been
drawn through some black pigment or black mud, and
then dried. It is quite plain that no lustrous
appearance or good “finish” can be expected
from such material. Now how did the Continental
hat manufacturers achieve their success, both as regards
dyeing either with logwood black or with coal-tar
colours, and also getting a high degree of “finish”?
They attained their object by rubbing the proofing
varnish on the inside of the hat bodies, in some cases
first protecting the outside with a gum-varnish soluble
in water but resisting the lac-varnish rubbed inside.
Thus the proofing could never reach the outside.
On throwing the hat bodies, thus proofed by a logical
and scientific process, into the dye-bath, the gums
on the outer surface are dissolved and removed, and
the dye strikes into a pure, clean fibre, capable
of a high degree of finish. This process, however,
whilst very good for the softer hats used on the Continent,
is not so satisfactory for the harder, stiffer headgear
demanded in Great Britain. What was needed was
a process which would allow of a through-and-through
proofing and stiffening, and also of satisfactory
dyeing of the stiffened and proofed felt. This
was accomplished by a process patented in 1887 by Mr.
F.W. Cheetham, and called the “veneering”
process. The hat bodies, proofed as hard as usual,
are thrown into a “bumping machine” containing
hot water rendered faintly acid with sulphuric acid,
and mixed with short-staple fur or wool, usually of
a finer quality than that of which the hat bodies
are composed. The hot acid water promotes in a
high degree the felting powers of the short-staple
wool or fur, and, to a lesser extent, the thinly proofed
ends of the fibres projecting from the surfaces of
the proofed hat-forms. Thus the short-staple wool
or fur felts itself on to the fibres already forming
part of the hat bodies, and a new layer of pure, unproofed
wool or fur is gradually wrought on to the proofed
surface. The hat-forms are then taken out and
washed, and can be dyed with the greatest ease and
with excellent results, as will be seen from the accompanying
illustration (see Fig. 15). This successful invention
emphasises the value of the microscope in the study
of processes connected with textile fibres. I
would strongly advise everyone interested in hat manufacturing
or similar industries to make a collection of wool
and fur fibres, and mount them on microscope slides
so as to form a kind of index collection for reference.