The speeds called for by the contract with the city introduced motive power requirements which were unprecedented in any existing railway service, either steam or electric, and demanded a minimum weight consistent with safety. As an example, it may be stated that an express train of eight cars in the subway to conform to the schedule speed adopted will require a nominal power of motors on the train of 2,000 horse power, with an average accelerating current at 600 volts in starting from a station stop of 325 amperes. This rate of energy absorption which corresponds to 2,500 horse power is not far from double that taken by the heaviest trains on trunk line railroads when starting from stations at the maximum rate of acceleration possible with the most powerful modern steam locomotives.
Such exacting schedule conditions as those mentioned necessitated the design of cars, trucks, etc., of equivalent strength to that found in steam railroad car and locomotive construction, so that while it was essential to keep down the weight of the train and individual cars to a minimum, owing to the frequent stops, it was equally as essential to provide the strongest and most substantial type of car construction throughout.
Owing to these two essentials which were embodied in their construction it can safely be asserted that the cars used in the subway represent the acme of car building art as it exists to-day, and that all available appliances for securing strength and durability in the cars and immunity from accidents have been introduced.
After having ascertained the general type of cars which would be best adapted to the subway service, and before placing the order for car equipments, it was decided to build sample cars embodying the approved principles of design. From these the management believed that the details of construction could be more perfectly determined than in any other way. Consequently, in the early part of 1902, two sample cars were built and equipped with a variety of appliances and furnishings so that the final type could be intelligently selected. From the tests conducted on these cars the adopted type of car which is described in detail below was evolved.
After the design had been worked out a great deal of difficulty was encountered in securing satisfactory contracts for proper deliveries, on account of the congested condition of the car building works in the country. Contracts were finally closed, however, in December, 1902, for 500 cars, and orders were distributed between four car-building firms. Of these cars, some 200, as fast as delivered, were placed in operation on the Second Avenue line of the Elevated Railway, in order that they might be thoroughly tested during the winter of 1903-4.
[Illustration: END VIEW OF STEEL PASSENGER CAR]