far in his investigation of the cause of the failure
when he was struck with what appeared to him to be
the unscientific method adopted in its manufacture,
and the uncertain results that must necessarily accrue
therefrom. Admitting, in the first place, that
the materials employed were considered the best and
most economical for the purpose readily accessible,
viz., chalk and an alluvial deposit found in
abundance on the banks of the Thames and the Medway,
and being intimately mixed together in suitable proportions,
was it necessary, in order to effect the chemical
combination of the ingredients at an intense heat,
to employ such massive and expensive structures of
masonry, occupying such an enormous space of valuable
ground, with tall chimney stacks for the purpose of
discharging the objectionable gases,
etc., at
such a height, in order to reduce the nuisance to
the surrounding neighborhood? Again, was it possible
to effect the perfect calcination of the interior
of the lumps alluded to without bestowing upon the
outer portions a greater heat than was necessary for
the purpose, causing a wasteful expenditure of both
time and fuel? And further, as cement is required
to be used in the state of powder, could not the mixture
of the raw materials be calcined in powder, thereby
avoiding the production of such a hard clinker, which
has afterward to be broken up and reduced to a fine
powder by grinding in an ordinary mill?
The foregoing are some of the defects which the author
applied himself to remove, and he now desires to draw
attention to the way in which the object has been
attained by the substitution of a revolving furnace
for the massive cement kilns now in general use, and
by the application of gaseous products to effect calcination,
in the place of coke or other solid fuel. The
revolving furnace consists of a cylindrical casing
of steel or boiler plate supported upon steel rollers
(and rotated by means of a worm and wheel, driven by
a pulley upon the shaft carrying the worm), lined
with good refractory fire brick, so arranged that
certain courses are set so as to form three or more
radial projecting fins or ledges. The cylindrical
casing is provided with two circular rails or pathways,
turned perfectly true, to revolve upon the steel rollers,
mounted on suitable brickwork, with regenerative flues,
by passing through which the gas and air severally
become heated, before they meet in the combustion chamber,
at the mouth of the revolving furnace. The gas
may be supplied from slack coal or other hydrocarbon
burnt in any suitable gas producer (such, for instance,
as those for which patents have been obtained by Messrs.
Brook & Wilson, of Middlesbrough, or by Mr. Thwaite,
of Liverpool), which producer may be placed in any
convenient situation.