All the various portions of the lock are made by machines which perform their multitudinous operations with the most wonderful skill, precision, and grace; but it would be impossible to convey to the reader by a simple description upon paper the various processes by which these results are obtained.
Every portion of the musket is subjected to tests different in character, but equally strict and rigid in respect to the qualities which they are intended to prove. The bayonet is very carefully gauged and measured in every part, in order that it may prove of precisely the proper form and dimensions. A weight is hung to the point of it to try its temper, and it is sprung by the strength of the inspector, with the point set into a block of lead fastened to the floor, to prove its elasticity. If it is tempered too high, it breaks; and if too low, it bends. In either case it is condemned, and the workman through whose fault the failure has resulted is charged with the loss.
The most interesting process, perhaps, in the manufacture of the musket is the operation of stocking. This is done in the old arsenal-building, which, with the exception of one floor, is wholly devoted to this purpose.
The wood from which the stocks are made is the black walnut. This was formerly obtained in Pennsylvania, and was kept on hand in the storehouse in large quantities for the purpose of having it properly seasoned. During the last two years, however, Ohio and Canada have furnished the greater part.
The wood is sawn into a rough semblance of the musket-stock before it is sent to the armory. It then passes through seventeen different machines, emerging from the last perfectly formed and finished.
A gun-stock is, perhaps, as irregular a shape as the ingenuity of man could devise, and as well calculated to bid defiance to every attempt at applying machinery to the work of fashioning it. The difficulties, however, insurmountable as they would seem, have all been overcome, and every part of the stock is formed, and every perforation, groove, cavity, and socket is cut in it, by machines that do their work with such perfection as to awaken in all who witness the process a feeling of astonishment and delight.
The general principle on which this machinery operates may perhaps be made intelligible to the reader by description; but the great charm in these processes consists in the high perfection and finish of the machines, the smoothness, grace, and rapidity of their motions, and in the seemingly miraculous character of the performances which they execute.
The entire action of the various machines is regulated and guided by patterns, which are models in iron of the various parts of the stock which it is intended to form.