Of the intermittent processes, the one most in use in America is the “Lowe,” in which the coke or anthracite is heated to incandescence in a generator lined with firebrick, by an air blast, the heated products of combustion as they leave the generator and enter the superheaters being supplied with more air, which causes the combustion of the carbon monoxide present in the producer gas, and heats up the firebrick “baffles” with which the superheater is filled. When the necessary temperature of fuel and superheater has been reached, the air blasts are cut off, and steam is blown through the generator, forming water gas, which meets the enriching oil at the top of the first superheater, called the ‘carbureter,’ and carries the vapors with it through the main superheater, where the “fixing” of the hydrocarbons takes place.
The chief advantage of this apparatus is that the enormous superheating space enables a lower temperature to be used for the “fixing.” This does away, to a certain extent, with the too great breaking down of the hydrocarbons, and consequent deposition of carbon. This form of apparatus has just found its way to this country, and I describe it as being the one most used in the States, and the type upon which, practically, all water gas plant with superheaters has been founded.
The Springer apparatus, which is under trial by one of the large gas companies, differs from the Lowe merely in construction. In this apparatus the superheater is directly above the generator; and there is only one superheating chamber instead of two. The air blast is admitted at the bottom, and the producer gases heat the superheater in the usual way, and when the required temperature is reached, the steam is blown in at the top of the generator, and is made to pass through the incandescent fuel, the water gas being led from the bottom of the apparatus to the top, where it enters at the summit of the superheater, meets the oil, and passes down with it through the chamber, the finished gas escaping at the middle of the apparatus.
This same idea of making the air blast pass up through the fuel, while in the subsequent operation the steam passes down, is also to be found in the Loomis plant, and is a distinct advantage, as the fuel is at its hottest where the blast has entered, and, in order to keep down the percentage of carbon dioxide, it is important that the fuel through which the water gas last passes should be as hot as possible, to insure its reduction to carbon monoxide.
The Flannery apparatus is again but a slight modification of the Lowe plant, the chief difference being that, as the gas leaves the generator, the oil is fed into it, and, with the gas, passes through a D-shaped retort tube, which is arranged round three sides of the top of the generator; and in this the oil is volatilized, and passes, with the gas, to the bottom of the superheater, in which the vapors are converted into permanent gases.