In the open country, telephone lines consist of bare wires of copper, of iron, of steel, or of copper-covered steel supported on insulators borne by poles.  If the wires on the poles be many, cross-arms carry four to ten wires each and the insulators are mounted on pins in the cross-arms.  If the wires on the poles be few, the insulators are mounted on brackets nailed to the poles.  Wires so carried are called open wires.

In towns and cities where many wires are to be carried along the same route, the wires are reduced in size, insulated by a covering over each, and assembled into a group.  Such a bundle of insulated wires is called a cable.  It may be drawn into a duct in the earth and be called an underground cable; it may be laid on the bottom of the sea or other water and be called a submarine cable; or it may be suspended on poles and be called an aerial cable.  In the most general practice each wire is insulated from all others by a wrapping of paper ribbon, which covering is only adequate when very dry.  Cables formed of paper-insulated wires, therefore, are covered by a seamless, continuous lead sheath, no part of the paper insulation of the wires being exposed to the atmosphere during the cable’s entire life in service.  Telephone cables for certain uses are formed of wires insulated with such materials as soft rubber, gutta-percha, and cotton or jute saturated with mineral compounds.  When insulated with rubber or gutta-percha, no continuous lead sheath is essential for insulation, as those materials, if continuous upon the wire, insulate even when the cable is immersed in water.  Sheaths and other armors can assist in protecting these insulating materials from mechanical injury, and often are used for that purpose.  The uses to which such cables are suitable in telephony are not many, as will be shown.

A wire supported on poles requires that it be large enough to support its own weight.  The smaller the wire, the weaker it is, and with poles a given distance apart, the strength of the wire must be above a certain minimum.  In regions where freezing occurs, wires in the open air can collect ice in winter and everywhere open wires are subject to wind pressure; for these reasons additional strength is required.  Speaking generally, the practical and economical spacing of poles requires that wires, to be strong enough to meet the above conditions, shall have a diameter not less than .08 inch, if of hard-drawn copper, and .064 inch, if of iron or steel.  The honor of developing ways of drawing copper wire with sufficient tensile strength for open-air uses belongs to Mr. Thomas B. Doolittle of Massachusetts.

Lines whose lengths are limited to a few miles do not require a conductivity as great as that of copper wire of .08-inch diameter.  A wire of that size weighs approximately 100 pounds per mile.  Less than 100 pounds of copper per mile of wire will not give strength enough for use on poles; but as little as 10 pounds per mile of wire gives the necessary conductivity for the lines of the thousands of telephone stations in towns and cities.