at a temperature from 38 deg. to 41 deg. C.,
until they do not contain more than 0.1 per cent.
of moisture. The calcium carbonate is also finely
pulverised and dried, and is added to the mixed nitro-celluloses
after they have been sifted through a 16-mesh sieve.
The nitrates are next weighed out and dissolved in
hot water, and to this solution is added the mixture
of nitro-celluloses and calcium carbonate with constant
stirring until the entire mass becomes a homogeneous
paste. This pasty mass is next spread upon trays
and re-dried at a temperature between 38 deg. and 48
deg. C., and when thoroughly dry it is transferred
to the kneading machine. The ether-alcohol mixture
is now added, and the process of kneading begun.
It has been found by experiment that the amount of
solvent required to secure thorough incorporation
is about 500 c.c. to each 500 grms. of dried paste.
To prevent loss of solvent due to evaporation, the
kneading machine is made vapour light. The mixing
or kneading is continued until the resulting greyish-yellow
paste is absolutely homogeneous so far as can be detected
by the eye, which requires from three to four hours.
The paste is next treated in a preliminary press (known
as the block press and is actuated by hydraulic power),
where it is pressed into a cylindrical mass of uniform
density and of such dimensions as to fit it for the
final or powder press. The cylindrical masses
from the block press are transferred to the final
press, whence they are forced out of a die under a
pressure of about 500 lbs. per square inch. As
it emerges from the final press the powder is in the
form of a ribbon or sheet, the width and thickness
of which is determined by the dimensions of the powder
chamber of the gun in which the powder is to be used.
On the inner surface of the die are ribs extending
in the direction of the powder as it emerges from the
press, the object of these ribs being to score the
sheets or ribbons in the direction of their length,
so that the powder will yield uniformly to the pressure
of the gases generated in the gun during the combustion
of the charge. The ribbon or sheet is next cut
into pieces of a width and length corresponding to
the chamber of the gun for which it is intended, the
general rule being that the thickness of the grain
(when perfectly dry) shall be fifteen one-thousandths
(.015) of the calibre of the gun, and the length equal
to the length to fit the powder chamber. Thus,
in case of the 6-inch rapid-fire gun the thickness
of the grain (or sheet) is 0.09 of an inch and the
length 32 inches. The sheets are next thoroughly
dried, first between sheets of porous blotting-paper
under moderate pressure and at a temperature between
15 deg. C. and 21.5 deg. C. for three days,
and then exposed to free circulation of the air at
about 21.5 deg. C. for seven days, and finally
subjected for a week or longer to a temperature not
exceeding 38 deg. C. until they cease to lose
weight.
[Footnote A: Lieut. W. Walke, “Lectures on Explosives,” p. 330.]