any material brought into the machine is divided into
two parts, kneaded against the bottom, then pushed
along the blade, turned over, and completely mixed.
During kneading the acetone gradually penetrates the
mixture, and dissolves both the nitro-cellulose and
nitro-glycerine, and a uniform dough is obtained which
gradually assumes a buff colour. During kneading
the mass becomes heated, and therefore cold water is
passed through the jacket of the machine to prevent
heating the mixture above the normal temperature,
and consequent evaporation of the acetone. The
top of the machine is closed in with a glass door,
in order to prevent as far as possible the evaporation
of the solvent. When the various ingredients are
formed into a homogeneous mass, the mixture is taken
to the press house, where in the form of a plastic
mass it is placed in cylindrical moulds. The
mould is inserted in a specially designed press, and
the cordite paste forced through a die with one or
more holes. The paste is pressed out by hydraulic
pressure, and the long cord is wound on a metal drum
(Fig. 38), or cut into lengths; in either case the
cordite is now sent to the drying houses, and dried
at a temperature of about 100 deg. F. from three
to fourteen days, the time varying with the size.
This operation drives off the acetone, and any moisture
the cordite may still contain, and its diameter decreases
somewhat. In case of the finer cordite, such as
the rifle cordite, the next operation is blending.
This process consists in mounting ten of the metal
drums on a reeling machine similar to those used for
yarns, and winding the ten cords on to one drum.
This operation is known as “ten-stranding.”
Furthermore, six “ten-stranded” reels are
afterwards wound upon one, and the “sixty-stranded”
reel is then ready to be sent away, This is done in
order to obtain a uniform blending of the material.
With cordite of a larger diameter, the cord is cut
into lengths of 12 inches. Every lot of cordite
from each manufacturer has a consecutive number, numbers
representing the size and one or more initial letters
to identify the manufacturer. These regulations
do not apply to the Royal Gunpowder Factory, Waltham
Abbey. The finished cordite resembles a cord of
gutta-percha, and its colour varies from light to dark
brown. It should not look black or shrivelled,
and should always possess sufficient elasticity to
return to its original form after slight bending.
Cordite is practically smokeless. On explosion
a very thin vapour is produced, which is dissipated
rapidly. This smokelessness can be understood
from the fact that the products of combustion are
nearly all non-condensible gases, and contain no solid
products of combustion which would cause smoke.
For the same muzzle velocity a smaller charge of cordite
than gunpowder is required owing to the greater amount
of gas produced. Cordite is very slow in burning
compared to gunpowder. For firing blank cartridges
cordite chips containing no vaseline is used.
The rate at which cordite explodes depends in a measure
upon the diameter of the cords, and the pressure developed
upon its mechanical state. The sizes of cordite
used are given by Colonel Barker, R.A., as follows:—