Hammered riveting is much more expensive than machine or snapped riveting, and has a tendency to crystallize the iron in the rivets, causing brittleness.
In the present state of the arts all the best machine riveters do their work by pressure, and not by impact or blow.
The best machines are those of the hydraulic riveting system, which combines all of the advantages and avoids all the difficulties which have characterized previous machine systems; that is to say, the machine compresses without a blow, and with a uniform pressure at will; each rivet is driven with a single progressive movement, controlled at will. The pressure upon the rivet after it is driven is maintained, or the die is retracted at will.
[Illustration: Fig. 17.]
Hydraulic riveting has demonstrated not only that the work could be as well done without a blow, but that it could be better done without a blow, and that the riveted material was stronger when so secured than when subjected to the more severe treatment under impact.
What is manifestly required in perfect riveting is that the metal of the rivet while hot and plastic shall be made to flow into all the irregularities of the rivet holes in the boiler sheets; that the surplus metal be formed into heads as large as need be, and that the pressure used to produce these results should not be in excess of what the metal forming the boiler shall be capable of resisting.
It is well known that metals, when subjected, either cold or hot, to sufficient pressure, will obey almost exactly the same laws as fluids under similar conditions, and will flow into and fill all the crevices of the chamber or cavity in which they are contained. If, therefore, a hot rivet is inserted into the holes made in a boiler to receive it, and is then subjected to a sufficient pressure, it will fill every irregularity of the holes, and thus fulfill one of the conditions of perfect riveting. This result it is impossible to accomplish with perfection or certainty by ordinary hand riveting, in doing which the intermittent blows of an ordinary hammer are used to force the metal into the holes. With a hydraulic riveting machine, however, an absolutely uniform and continuous pressure can be imparted to each rivet, so as to force the hot metal of the rivet into all the irregularities of the holes in the same way as a hydraulic ram will cause water to fill any cavity, however irregular.
[Illustration: Fig. 18.]
In order to illustrate the relative advantages of machine over hand riveting, two plates were riveted together, the holes of which were purposely made so as not to match perfectly. These plates were then planed through the center of the rivets, so as to expose a section of both the plates and rivets. From this an impression was taken with printer’s ink on paper and then transferred to a wooden block, from which Figs. 17 and 18 were made.