The practice of driving rivets into a punched rivet hole from which the fin or cold drag, caused by the movement of the punch, has not been removed by reaming with a countersunk reamer, or better still a countersunk set, should be condemned, as by driving the hot rivet head down against the fin around the hole in the cold plate caused by the action of punching the countersunk fillet is not only destroyed, but it is liable to be driven into the head of the rivet, partially cutting the head from the shank. If the rivet is driven into a hole that has been punched with a sharp punch and sharp die, the result is that the fillet is cut off under the head, and the riveted end is also cut, and does not give the clinch or hold desired. That is to say, rivet holes in plates to be riveted should have the burr or sharp edge taken off, either by countersinking, by reamer, or set.
Heating of Rivets.—Iron rivets are generally heated in an ordinary blacksmith’s or rivet fire having a forced blast; they are inserted with the points down into the fire, so that the heads are kept practically cool.
Steel rivets should be heated in the hearth of a reverberatory furnace so arranged that the flame shall play over the top of the rivets, and should be heated uniformly throughout the entire length of the rivet to a cherry red. Particular attention must be given to the thickness of the fire in which they are heated.
Steel, of whatever kind, should never be heated in a thin fire, especially in one having a forced blast, such as an ordinary blacksmith’s or iron rivet furnace fire. The reason for this is that more air passes through the fire than is needed for combustion, and in consequence there is a considerable quantity of free oxygen in the fire which will oxidize the steel, or in other words, burn it. If free oxygen is excluded steel cannot burn; if the temperature is high enough it can be melted and will run down through the fire, but burning is impossible in a thick fire with a moderate draught.
This is an important matter in using steel rivets and should not be overlooked; the same principle applies to the heating of steel plates for flanging.
Riveting.—There are four descriptions of riveting, namely:
(1) Hammered or hand riveting.
(2) Snapped or set.
(3) Countersunk.
(4) Machine.
For good, sound work, machine riveting is the best.
Snapped riveting is next in quality to machine riveting.
Countersunk riveting is generally tighter than snapped, because countersinking the hole is really facing it; and the countersunk rivet is, in point of fact, made on a face joint. But countersinking the hole also weakens the plate, inasmuch as it takes away a portion of the metal, and should only be resorted to where necessary, such as around the front of furnaces, steam chests or an odd hole here and there to clear a flange, or something of that sort.