Welding Composition for iron or steel, is made of borax 10 parts, sal ammoniac 1 part; to be melted, run out on an iron plate, and, when cold, pounded for use.
Cast Steel.—A mixture of 100 parts of soft iron, and two of lamp-soot, melts as easily as ordinary steel—more easily than iron. This is a ready way of making cast-steel where great heat cannot be obtained.
Case-hardening is the name given to a simple process, by which the outside of iron may be turned into steel. Small tools, fish-hooks, and keys, etc., are usually made of iron; they are fashioned first, and case-hardened afterwards. There are good reasons for this: first, because it is the cheapest way of making them; and secondly, because while steel is hard, iron is tough; and anything made of iron and coated with steel, combines some of the advantages of both metals. The civilised method of case-hardening, is to brighten up the iron and to cover it with prussiate of potash, either powdered or made into a paste. The iron is then heated, until the prussiate of potash has burned away: this operation is repeated three or four times. Finally, the iron, now covered with a thin layer of steel, is hardened by quenching it in water. In default of prussiate of potash, animal or even vegetable charcoal may be used, but the latter is a very imperfect substitute. To make animal charcoal, take a scrap of leather, hide, hoof, horn, flesh, blood—anything, in fact, that has animal matter in it; dry it into hard chips like charcoal, before a fire, and powder it. Put the iron that is to be case-hardened, with some of this charcoal round it, into the midst of a lump of loam. This is first placed near the fire to harden, and then quite into it, where it should be allowed to slowly attain a blood-red heat, but no higher. Then, break open the lump, take out the iron, and drop it into water to harden.
Lead is very useful to a traveller, for he always has bullets, which furnish the supply of the metal, and it is so fusible that he can readily melt and cast it into any required shape; using wood, or paper, partly buried in the earth, for his mould. If a small portion of the lead remain unmelted in the ladle, the fluid is sure not to burn the mould. By attending to this a wooden mould may be used scores of times.
[Sketches as described below].
Fig. 1 shows how to cast a leaden plate, which would be useful for inscriptions, for notices to other parties. If minced into squares, it would make a substitute for slugs. The figure represents two flat pieces of wood, enclosing a folded piece of paper, and partly buried in the earth the lead is to be poured into the paper.
To make a mould for a pencil, or a rod which may be cut into short lengths for slugs, roll up a piece of paper as shown in fig. 2, and bury it in the earth: reeds, when they are to be obtained, make a stronger mould than paper.
To cast a lamp, a bottle, or other hollow article, use a cylinder of paper, buried in the ground, as in fig. 3, and hold a stick fast in the middle, while the lead is poured round.