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ON THE MOULDING OF PORCELAIN.
By CHAS. LAUTH.
The operation of moulding presents numerous advantages over other methods of shaping porcelain, for by this process we avoid irregularities of form, twisting, and visible seams, and can manufacture thin pieces, as well as pieces of large dimensions, of a purity of form that it is impossible to obtain otherwise.
The method of moulding small objects has been described with sufficient detail in technical works, but such is not the case with regard to large ones, and for this reason it will be of interest to quote some practical observations from a note that has been sent me by Mr. Constantine Renard, who, for several years, has had the superintendence of the moulding rooms of the Sevres works.
The process of moulding consists in pouring porcelain paste, thinned with water, into very dry plaster moulds. This mixture gradually hardens against the porous sides with which it is in contact, and, when the thickness of the hardened layer is judged sufficient, the mould is emptied by inverting it. The excess of the liquid paste is thus eliminated, while the thicker parts remain adherent to the plaster. Shortly afterward, the absorption of the water continuing, the paste so shrinks in drying as to allow the object to detach itself from the mould. As may be seen, nothing is simpler when it concerns pieces of small dimensions; but the same is not the case when we have to mould a large one. In this case we cannot get rid of the liquid paste by turning the mould upside down, because of the latter’s size, and, on another hand, it is necessary to take special precautions against the subsidence of the paste. Recourse is therefore had to another method. In the first place, an aperture is formed in the lower part of the mould through which the liquid may flow at the desired moment. Afterward, in order to prevent the solidified but still slightly soft paste from settling under its own weight at this moment, it is supported by directing a current of compressed air into the mould, or, through atmospheric pressure, by forming a vacuum in the metallic jacket in which the mould is inclosed.
The history and description of these processes have been several times given, and I shall therefore not dwell upon them, but shall at once proceed to make known the new points that Mr. Renard has communicated to me.