machine. Then another workman puts them through
the O-G. cutter which forms the shape of the front
of the case. The next process is the glueing on
of the veneers—the workman spreads the
glue on one piece at a time and then puts on the veneer
of rosewood or mahogany. A dozen of these pieces
are placed together in hand-screws till the glue is
properly hardened. The O-G. shapes of these pieces
fit into each other when they are screwed together.
When the glue is sufficiently dry, the next thing is
to make the veneer smooth and fit for varnishing.
We have what is called a sand paper wheel, made of
pine plank, its edge formed in an O-G. shape, and
sand-paper glued to it. When this wheel is revolving
rapidly, the pieces are passed over it and in this
way smoothed very fast. They are then ready to
varnish, and it usually takes about ten days to put
on the several coats of varnish, and polish them ready
for mitering, which completes the pieces ready for
glueing in shape of the case. The sides of the
case are made much cheaper. I used to have the
stuff for ten thousand of these cases in the works
at one time. With these great facilities, the
labor costs less than twenty cents apiece for this
kind of case, and with the stock, they cost less than
fifty cents. A cabinet maker could not make one
for less than five dollars. This proves and shows
what can be done by system. The dials are cut
out of large sheets of zinc, the holes punched by
machinery, and then put into the paint room, where
they are painted by a short and easy process.
The letters and figures are then printed on.
I had a private room for this purpose, and a man who
could print twelve or fifteen hundred in a day.
The whole dial cost me less than five cents.
The tablets were printed in the same manner, the colors
put on afterwards by girls, and the whole work on
these beautiful tablets cost less than one and a half
cents: the cost of glass and work was about four
cents. Every body knows that all of these parts
must be made very cheap or an O-G. clock could not
be sold for one dollar and a half, or two dollars.
The weights cost about thirteen cents per clock, the
cost of boxing them about ten cents, and the first
cost of the movements of a one-day brass clock is
less than fifty cents. I will here say a little
about the process of making the wheels. It will
no doubt, astonish a great many to know how rapidly
they can be made. I will venture to say, that
I can pick out three men who will take the brass in
the sheet, press out and level under the drop, there
cut the teeth, and make all of the wheels to five
hundred clocks in one day; there are from eight to
ten of these wheels in every clock, and in an eight-day
clock more. This will look to some like a great
story, but is one of the wonders of the clock business.
If some of the parts of a clock were not made for
almost nothing, they could not be sold so cheap when
finished.