Loss in capacity of air compressors by clearance is in direct proportion to the pressure.
Owing to the loss of capacity by clearance space at high pressures, it is important that compound air cylinders should be used for furnishing air at high pressure. With compound air cylinders the air is compressed to alternate stages of pressure in the different cylinders, and the clearance loss is thus reduced because of the reduced density of the air in the clearance spaces. In ordinary practice air compressors deliver the air at less than 100 pounds pressure, so that with a properly designed air cylinder the clearance space is so small that the capacity of the compressor is not materially affected.
Two systems are in use by which the heat of compression is absorbed, and the difference between one and the other is so distinct that air compressors are usually divided into two classes (1) wet compressors, (2) dry compressors.
A wet compressor is that which introduces water directly into the air cylinder during compression.
A dry compressor is that which introduces no water into the air during compression.
Wet compressors may be subdivided into two classes.
(1) Those which inject water in the form of a spray into the cylinder during compression.
(2) Those which use a water piston for forcing the air into confinement.
The injection of water into the cylinder is usually known as the Colladon idea. Compressors built on this system have shown the highest isothermal results, that is, by means of a finely divided spray of cold water the heat of compression has been absorbed to a point where the compressed air has been discharged at a temperature nearly equal to that at which it was admitted to the cylinder. The advantages of water injection during compression are as follows:
(1) Low temperature of air during compression.
(2) Increased volume of air per stroke, due to filling of clearance spaces with water and to a cold air cylinder.
(3) Low temperature of air immediately after compression, thus condensing moisture in the air receiver.
(4) Low temperature of cylinder and valves, thus maintaining packing, etc.
(5) Economical results, due to compression of moist air (see table 3).
TABLE 3.—SHOWING THE RELATIVE QUANTITY OF WORK REQUIRED TO COMPRESS A GIVEN VOLUME AND WEIGHT OF AIR, BOTH DRY AND MOIST—ALSO RELATIVE VOLUMES WITH AND WITHOUT INCREASE OF TEMPERATURE FROM COMPRESSION.
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