A Catechism of the Steam Engine eBook

John Bourne
This eBook from the Gutenberg Project consists of approximately 507 pages of information about A Catechism of the Steam Engine.

A Catechism of the Steam Engine eBook

John Bourne
This eBook from the Gutenberg Project consists of approximately 507 pages of information about A Catechism of the Steam Engine.

A.—­The next stage is the boring; and in boring cylinders of 74 inches diameter, the boring bar must move so as to make one revolution in about 4-1/2 minutes, at which speed the cutters will move at the rate of about 5 feet per minute.  In boring brass, the speed must be slower; the common rate at which the tool moves in boring brass air pumps is about 3 feet per minute.  If this speed be materially exceeded the tool will be spoiled, and the pump made taper.  The speed proper for boring a cylinder will answer for boring the brass air pump of the same engine.  A brass air pump of 36-1/2 inches diameter requires the bar to make one turn in about three minutes, which is also the speed proper for a cylinder 60 inches in diameter.  To bore a brass air pump 36-1/2 inches in diameter requires a week, an iron one requires 48 hours, and a copper one 24 hours.  In turning a malleable iron shaft 12-3/4 inches in diameter, the shaft should make about five turns per minute, which is equivalent to a speed in the tool of about 16 feet per minute; but this speed may be exceeded if soap and water be plentifully run on the point of the tool.  A boring mill, of which the speed may be varied from one turn in six minutes to twenty-five turns in one minute, will be suitable for all ordinary wants that can occur in practice.

703. Q.—­Are there any precautions necessary to be observed in order that the boring may be truly effected?

A.—­In fixing a cylinder into the boring mill, great care must be taken that it is not screwed down unequally; and indeed it will be impossible to bore a large cylinder in a horizontal mill without being oval, unless the cylinder be carefully gauged when standing on end, and be set up by screws when laid in the mill until it again assumes its original form.  A large cylinder will inevitably become oval if laid upon its side; and if while under the tension due to its own weight it be bored round, it will become oval again when set upon end.  If the bottom be cast in, the cylinder will be probably found to be round at one end and oval at the other, unless a vertical boring mill be employed, or the precautions here suggested be adopted.

704. Q.—­Does the boring tool make the cylinder sufficiently smooth for the reception of the piston?

A.—­Many engine makers give no other finish to their cylinders; but Messrs. Penn grind their cylinders after they are bored, by laying them on their side, and rubbing a piece of lead, with a cross iron handle like that of a rolling stone, and smeared with emery and oil, backward and forward—­ the cylinder being gradually turned round so as to subject every part successively to the operation.  The lead by which this grinding is accomplished is cast in the Cylinder, whereby it is formed of the right curve; but the part of the cylinder in which it is cast should be previously heated by a hot iron, else the metal may be cracked by the sudden heat.

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A Catechism of the Steam Engine from Project Gutenberg. Public domain.