528. Q.—How do you find the length of bar necessary for forming a tire?
A.—To find the proper length of bar requisite for the formation of a hoop of any given diameter, add the thickness of the bar to the required diameter, and the corresponding circumference in the table of circumferences of circles is the length of the bar. If the iron be bent edgewise the breadth of the bar must be added to the diameter, for it is the thickness of the bar measured radially that is to be taken into consideration. In the tires of railway wheels, which have a flange on one edge, it is necessary to add not only the thickness of the tire, but also two thirds of the depth of the flange; generally, however, the tire bars are sent from the forge so curved that the plain edge of the tire is concave, and the flange edge convex, while the side which is afterward to be bent into contact with the cylindrical surface of the wheel is a plane. In this case the addition of the diameter of two thirds of the depth of the flange is unnecessary, for the curving of the flange edge has the effect of increasing the real length of the bar. When the tire is thus curved, it is only necessary to add the thickness of the hoop to the diameter, and then to find the circumference from a table; or the same result will be obtained by multiplying the diameter thus increased by the thickness of the hoop by 3.1416.
529. Q.—How are the tires attached to the wheels?
A.—The materials for wheel tires are first swaged separately, and then welded together under the heavy hammer at the steel works; after which they are bent to the circle, welded, and turned to certain gauges. The tire is now heated to redness in a circular furnace; during the time it is getting hot, the iron wheel, turned to the right diameter, is bolted down upon a face plate or surface; the tire expands with the heat, and when at a cherry red, it is dropped over the wheel, for which it was previously too small, and it is also hastily bolted down to the surface plate; the whole mass is then quickly immersed by a swing crane in a tank of water five feet deep, and hauled up and down till nearly cold; the tires are not afterward tempered. The tire is attached to the rim with rivets having countersunk heads, and the wheel is then fixed on its axle.