dye remains in the vat. By this time the coolies
have had a rest and food, and now they return to the
works, and either lift up the
mall in earthen
jars and take it to the mall tank, or—as
is now more commonly done—they run it along
a channel to the tank, and then wash out and clean
the vat to be ready for the renewed beating on the
morrow. When all the
mall has been collected
in the mall tank, it is next pumped up into the straining
room. It is here strained through successive
layers of wire gauze and cloth, till, free from dirt,
sand and impurity, it is run into the large iron boilers,
to be subjected to the next process. This is
the boiling. This operation usually takes two
or three hours, after which it is run off along narrow
channels, till it reaches the straining-table.
It is a very important part of the manufacture, and
has to be carefully done. The straining-table
is an oblong shallow wooden frame, in the shape of
a trough, but all composed of open woodwork.
It is covered by a large straining-sheet, on which
the mall settles; while the waste water trickles through
and is carried away by a drain. When the mall
has stood on the table all night, it is next morning
lifted up by scoops and buckets and put into the presses.
These are square boxes of iron or wood, with perforated
sides and bottom and a removeable perforated lid.
The insides of the boxes are lined with press cloths,
and when filled these cloths are carefully folded
over the
mall, which is now of the consistence
of starch; and a heavy beam, worked on two upright
three-inch screws, is let down on the lid of the press.
A long lever is now put on the screws, and the nut
worked slowly round. The pressure is enormous,
and all the water remaining in the
mall is
pressed through the cloth and perforations in the
press-box till nothing but the pure indigo remains
behind.
The presses are now opened, and a square slab of dark
moist indigo, about three or three and a half inches
thick, is carried off on the bottom of the press (the
top and sides having been removed), and carefully
placed on the cutting frame. This frame corresponds
in size to the bottom of the press, and is grooved
in lines somewhat after the manner of a chess-board.
A stiff iron rod with a brass wire attached is put
through the groove under the slab, the wire is brought
over the slab, and the rod being pulled smartly through
brings the wire with it, cutting the indigo much in
the same way as you would cut a bar of soap.
When all the slab has been cut into bars, the wire
and rod are next put into the grooves at right angles
to the bars and again pulled through, thus dividing
the bars into cubical cakes. Each cake is then
stamped with the factory mark and number, and all
are noted down in the books. They are then taken
to the drying house; this is a large airy building,
with strong shelves of bamboo reaching to the roof,
and having narrow passages between the tiers of shelves.